Report on Toyota Plant Visit Essay Example for Free

Report on Toyota Plant Visit EssayThree aspects about TPS witnessed during the plant natter1. Just-in- conviction production system this concept is used in TPS where they produce only based on the order received and their level of archive is limited. Once the inventory is over the next batch of stock is replaced simultaneously they order for the next stock. Every 2.36 minutes 1 unit is produced. The process is very fast and lots organised. They have skilled employees who are very well trained which improve their quality and production. They have limited number of suppliers who deliver the stock on time whenever the order is placed. There is no lead time involved in this process.2. Jidoka This is improving their quality in the production system by empowering their employees. Proper development and trust among the employees are very much present in the plant. The employees are also rewarded for providing ideas which encourages them to perform better. They are various inspection s after each process whenever in that location is defect it is rectified immediately and only then sent to the next process. There is final inspection before test drive if there is both fault it is sent for fixing the error. Every process is in order in the assembly line where different models abide by similar line of production.3. Kanban since they follow a fixed inventory system once the inventory is withdrawn for further production from the container simultaneously production begins to fill the inventory. While the order is universe filled the quantity in the second bin is used. The reorder point is determined so that demand can be met while an order for rising material is being processed.